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Customized Hats

Design with your own brand or style
Custom hat color options displaying a variety of available colors for personalized embroidery, business logos, teams, events, and branded promotional headwear
Custom black hat featuring embroidered branding, ideal for personalized logos, business apparel, teams, events, and promotional headwear.
Custom navy hat featuring embroidered branding, ideal for personalized logos, business apparel, teams, events, and promotional headwear
Embroidery thread color chart displaying a wide range of available thread colors for custom embroidered logos, hoodies, apparel, hats, and branded merchandise
Custom hat color options displaying a variety of available colors for personalized embroidery, business logos, teams, events, and branded promotional headwear
Custom black hat featuring embroidered branding, ideal for personalized logos, business apparel, teams, events, and promotional headwear.
Custom navy hat featuring embroidered branding, ideal for personalized logos, business apparel, teams, events, and promotional headwear
Embroidery thread color chart displaying a wide range of available thread colors for custom embroidered logos, hoodies, apparel, hats, and branded merchandise

Embroidered Hats

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Product Details

Hat Type:
Five-Panel Structured Twill Cap
- 100% Cotton Twill
- One Size Fits All
- High Profile (6 5/8" Crown)
- Front Panel Width - 7 7/16"
Hat Colors:
White
Back
Red
Navy
Olive Green
Blue
Khaki
Embroidery Options:
Flat Embroidery
Thread Colors:
White
Black
Silver
Gold
Red
Blue
Green
Yellow
Orange
Light Pink
Light Blue
Brown
More Info:

Make a professional impression with custom embroidered hats. No setup fees and no minimum quantity requirement! Choose the custom route when it comes to hats for a baseball team. Embroider a logo with ease using up to 12 thread colors. Embroidered hats are also the perfect gift for anyone who loves to accessorize.

  • Artwork digitization is included in price
  • Maximum of 12 thread colors per design
  • Please specify which thread colors to use with which design elements. If your design includes a color we do not offer, we will substitute the closest thread color.
  • Flat embroidery means that your artwork will be stitched directly onto the fabric of the hat. This method is perfect for logos, text, and simple graphics.
  • Five panel structured twill cap offers clean surface for decoration
  • The actual colors of the final product may vary from what is shown on your screen.
  • Hat and thread colors may vary.

Embroidery Guidelines

File Requirements
  • RGB color mode
  • Artwork should be at least 350 DPI at final size
  • Maximum of 12 thread colors per design. We will match our thread colors to your design as closely as possible.
  • Save your design file with a transparent background. If your file is saved with a white background, we may assume the white background is part of the design.
  • Artwork should be true to size - our downloadable templates can help you determine the correct size and placement of your design.
  • We do not accept pre-digitized files. All submitted designs must be digitized in-house (no additional charge).
All thread colors
Design Requirements
  • Keep the design simple - avoid intricate details or fine lines.
  • Do not use photographic images or artwork with shadows/gradients.
  • Text should be at least 0.25" in height and at least 0.05" thick (at least 24 pt. font size, depending on the font).
  • Sans serif fonts like Helvetica and Futura work best for embroidery. Be careful when using script or decorative fonts, as the small details may get lost.
  • All text should be converted to outlines; otherwise, a different font may be substituted.
  • Note: Our maximum stitch count is 10,000 per design. If your design’s stitch count will exceed this amount, we may contact you to revise the design.
For embroidered designs that pop, there should be some contrast between the color of your product and the color of your thread(s).
Comparison logo
Hat Color
Recommended Thread Colors
White Hat
White thread colors <!--
Front/Back
-->
Black Hat
Black thread colors
Red Hat
Red thread colors
Navy Hat
Navy thread colors
Green Hat
Green thread colors
Blue Hat
Blue thread colors
Khaki Hat
Khaki thread colors

File Setup

Bleed:
not required. Recommended Artwork Dimensions: 4.5" (W) x 2.25" (H)
Resolution:
350 DPI
Color Mode:
RGB
File Formats:
TIF, TIFF, EPS, AI, PSD, BMP, GIF, JPG, PNG, PDF
Max File Upload Size:
75MB
Manually Processed, PDF Proof:
24 Hours (Excluding Weekends and Holidays). We will check your files and ensure they have the correct file specifications. If we find any problems with your files, we'll contact you, otherwise you'll receive a link to your PROOF to review within 1 business day.
Note:
Prices include processing one set of uploaded files and creating a single proof. You can view the status of your order online 24/7 under "My Account."
 
If you have submitted a CD of your files, the proof turnaround will begin after we have received your CD. In addition, for all orders during the holiday season, we will be extending our proof turnaround time by 1 business day. Files not built correctly may delay the order.

Templates

Please note that any white backgrounds on your design will be printed along with your image. To avoid this, please save your file with a transparent background. For best results, please use our downloadable templates below. All the available templates already have the correct dimensions, including bleed. For more information on bleed, color, file formats, file size, fonts, and resolution, please refer to our Preparing Files page.

Size Options
SizeTemplates
5-Panel Twill Cap
AIPSDPDFINDDJPG

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